詳細(xì)信息
生產(chǎn)線介紹
成都青長電子設(shè)備有限公司研制的QC-80D型三層共擠高壓物理發(fā)泡生產(chǎn)線是為生產(chǎn)鐵路信號(hào)電纜、以及其它高質(zhì)量的數(shù)據(jù)電纜芯線和汽車電子線芯皮--泡-皮(三層)絕緣線芯而說設(shè)計(jì)的,采用高壓氮?dú)庾⑷氚l(fā)泡以及三層共擠工藝,使絕緣線芯獲得高質(zhì)量的性能.
Assembly line introduction
Our company develops QC-80D three-layer high-pressure physics foaming assembly line which is special to design for produce railway signal cable, high-quality data cable core wire and (three layer) insulation cable core of automobile electronic wire leather—foam—leather. It adopts high-pressure nitrogen to pour into foam and three layers extrude together technology to get a high-quality of insulation wire core.
生產(chǎn)線組成 Assembly line introduction
● 250/17拉絲機(jī)帶連續(xù)退火機(jī)組 ● 250/17 drawing machine with continuous annealing machine groups
● 30/25D內(nèi)結(jié)皮擠出機(jī) ● 32/25D inscribed leather extruder
● 80/40D擠出機(jī) ● 80/40D extruder
● 40/25D外層實(shí)心皮擠出機(jī) ● 40/25D out-layer solid leather extruder
● 進(jìn)口高精度三層共擠機(jī)頭 ● Import high-precision three-layer extrude together machine head
● 熱水槽、冷水槽 ● Heat water groove,cooling water groove
● 吹干機(jī) ● Drier
● 在線檢測儀器
● Tester in working
1)上海歐勒導(dǎo)體外徑測試儀X軸 1)shanghai ON-LINEcnductor out-diameter tester X-axis
2)英國BETA絕緣外徑雙向測試儀 2)England Beta insulation out-diameter two-way tester
3)英國水電容測試儀 3)England Beta water capacitance tester
4)上海歐勒直流火花機(jī)0-10kv 4)Shanghai ON-LINE DC sparker 0-10KV
● 半自動(dòng)收線室 ● Half-automatic take-up room
● 生產(chǎn)線自動(dòng)化電氣控制裝置 ● Automotive electric control device of assembly line
1)主機(jī)采用英國歐陸直流調(diào)整器 1)it adopts DC governor in England EUROTHERM of main motor.
2)其余電機(jī)調(diào)速無措由丹佛斯變頻控制 2)it all adopts danfoss frequency conversion control of all motor
3)主要低壓電氣元件采用施 3)It adopts Schneider and CHNT company goods of main low-voltage electric parts
生產(chǎn)線主要參數(shù) Main Technical Data
進(jìn)線銅導(dǎo)體線徑 (Inlet wire copper conductor linear diameter) 2.5-3.0mm 軟(硬)銅線 (2.5-3.0mm soft (hard) copper wire)
絕緣種類 (Insulation kind) 實(shí)心的低、中、高密度聚乙烯(Solid low,medium,high density polythene)
物理發(fā)泡的低、中、高密度聚乙烯(Physics foaming low,medium,high density polythene)
發(fā)泡度范圍 可達(dá)40-72%(Foaming range 40-72%)
最大絕緣芯外徑 (Out-diameter of max insulation core wire) 1.20-3.0mm
絕緣外徑公差 (Out-diameter tolerance of insulation wire) (1)生產(chǎn)PE實(shí)芯絕緣線時(shí)±0.01mm (produce PEsolid core insulation wire±0.01mm)
(2)生產(chǎn)PE發(fā)泡絕緣線時(shí) ±2% (produce PE foaming insulation wire ±2%)
絕緣線芯電容平均公差(Capacitance average tolerance of insulation wire core) 標(biāo)稱值±1.5PF Nominal value:±1.5pf
絕緣同心度(Insulation concentricity) 95%以上 Above 95%
生產(chǎn)速度 Production speed Max×600m/min
生產(chǎn)中心高度 Center height of assembly line 1000mm
收線盤 Take-up drum Ф500×250(筒徑)×375(外寬)×Ф56(軸徑) (Ф500×250(bobin diameter)Ф×375(out-width)×Ф58(shaft diameter)
Ф630×315(筒徑)×475(外寬)×Ф56(軸徑) (Ф630×315(bobin diameter)Ф×475(out-width)×Ф56(shaft diameter)
生產(chǎn)方向 Production direction 從左到右 Form left to right
機(jī)器顏色 Machine color 諾基亞藍(lán)色(變可按用戶要求、用戶提供顏色色標(biāo)) (Nokia blue (it also can be based on user’s requirement and you need supply color code))
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